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Post by dave1800 on Feb 9, 2018 1:24:10 GMT
Andrew, that's helpful analysis thanks, but I guess our Oz friends will smile at the description of 25C as a hot summer's day . The arrangement I've seen here where temperatures can reach 40C +is to fit a slim profile electric fan in the wheel arch (as used on cars with air cons). This was the standard arrangement for Japanese built classic Minis with SPI /MPI that had aircons as standard. It does means cutting out the grill and welding a mounting /reinforcing frame in place. Remember Andrew's car will generate considerably more heat with his more powerful engine and I think the Oz cars ran slightly lower compression than the UK Mk11 cars so should tolerate higher ambient temperatures. I've not spotted other reports on the Oz forums about vapour lock so hopefully when the PCV parts arrive they will address the issue. David
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Post by dave1800 on Feb 9, 2018 1:25:56 GMT
OK thanks for the photo, good to rule this out. As a matter of interest do you know how old the fuel is in the tank? Unleaded fuel in a non-sealed system such as the crab does go off in a couple of months or so and I've read that it then causes the engine to run hotter - not sure if this is correct - but it would make starting harder. David View AttachmentOk - so the fan is definitely in the right way round (actual blade are closest to radiator and frame is closest to the engine.)
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Post by paddymk2 on Feb 9, 2018 12:19:49 GMT
Thanks Dave - well I just filled up he other week (on the way to Mr Exhaust.) Used the Regular 91RON with a lead substitute additive.
(BTW how come it takes my PCV 6 days to go from Vermont to New Jersey to New York to Dubai to Sydney and 11 days not to arrive from Sydney? - the camel-train must be on strike again...)
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Post by paddymk2 on Feb 24, 2018 19:22:55 GMT
Eventually the PCV arrived(!) and I've connected it up, to the manifold (removed that brass plug) and taken the other end of the PCV to the oil separator. The car started up fine (as I'd wound the idle up to 700 rpm), but after about 2 minutes (wanted to let things warm up) it started shaking and the engine died. I checked the dwell in that time - it was reading about 70 deg (should be 60) (not sure if that is affected by engine being cold - can't really see why?) I have removed the manifold connection to the brake booster and connected a vacuum gauge, was intending to tune the engine by vacuum. I tried to loosen the clamp for the distributor - but the bolt is at such an awkward position I can seem to turn it more than 1/2 a flat. Will have another go in the morning - charged the battery overnight and will inspect and clean the spark plugs.
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Post by dave1800 on Feb 25, 2018 3:23:10 GMT
Try taking the oil filler cap off, if it the engine runs you have the wrong type it must be vented or the engine will stall. Next check the float chamber is full. Removing the grill gives better access to the distributor. One thing at a time David
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Post by paddymk2 on Feb 25, 2018 10:08:27 GMT
Hi Dave - thanks for that. I pulled out the oil cap and the engine kept running. I tried a few times to put the cap back in but engine really grumbled. (I'll get a new cap tomorrow) I kept it going for about 10 minutes after about 7min the thermostat opened. There was a bit of black smoke in the exhaust - so I wound up the carby to lean it a bit. RPM was around 800. Vacuum came up to 17-18 inch Hg. A start. Paddy
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Post by paddymk2 on Mar 3, 2018 8:44:53 GMT
Hi All, - I checked the dwell - it was a little high so I opened the points to 0.40mm by the feelers and the angle came back down to 50 degrees.
- I checked and and set the static timing as per the light bulb method: (but did not tighten up the clamp.)
- I took out the oil filler cap (local shop didn't have one I needed and right shop is closed Sat.)
- I disconnected the vacuum to the distributor and blocked off its vacuum line on the inlet of the carby.
- Disconnected brake booster vacuum line and plugged in a vacuum gauge.
- Wound fuel mixture down two full turns from maximum
- Started car
- Made sure choke cable was in and had no tension
- Let engine warm up till thermostat opened and temp rose to about 65oC
- Adjusted carby throttle screw till RPM was at 800
- Vacuum was low - moderate ~10 to 12 inch Hg,
- Rotated distributor anti clockwise (with distributor) as per automotivemileposts.com/garage/v2n8.html
- Engine got more rumbly RPM reduced
- Rotated distributor clockwise - RPM increased to about 1000 vacuum went to 20 inch Hg.
- Rotated distributor back a fraction till performance seemed to reduce.
- Adjusted idle via backing off carby throttle screw until RMP came back to 800.
- Engine sounded good.
- After about 5 minutes checked temp - below N (Its about 23oC today)
- Then things started to rumble and RMP and falter.
- Went to poke screw driver to adjust RPM up but engine died.
Not sure where to go next?
Paddy
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Post by dave1800 on Mar 3, 2018 11:24:49 GMT
Hi Paddy
The good news is that with 20" vacuum the engine seems healthy. Without a vented oil filler cap the engine will stall. Did you try taking the cap off again when it stalled to confirm? It will normally run around 100 rpm faster when you remove the filler cap if the mixture is correct (or may stall if too weak).
A couple of other possibilities - check the exhaust for black smoke. If the carb float valve is sticking partly open it will flood and stumble as the engine warms up. Another possibility is that the coil is bad and breaking down as it heats up. Without a 'scope this is difficult to test, the best option is substitution. I would advise everyone to carry a spare so you may wish to consider this.
Setting the ignition timing as you describe may arrive at the right setting but sometimes these engines will have the highest idle speed up to 15 degrees over advanced. The critical thing with timing is the maximum advance - if this is exceeded engine damage will occur at high load / rpm. I would advise double checking the static timing reading that you now have.
I'm not sure which distributor you have as 0.40mm contact breaker gap would give 60 degrees dwell on a UK Mk11 engine with a 25D4 distributor (50 degrees with a 45D4 fitted to MK111 UK cars). A 10 degree difference would not cause your car's stumbling problem so we can revisit this later.
My advice now is to get the correct oil filler cap before chasing the rest of the fuelling and ignition possibilities and ensure you haven't ended up with an over advanced ignition. While you have the vacuum gauge attached check whether the vacuum falls as the engine warms up - before it stumbles.
David
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Post by paddymk2 on Mar 4, 2018 21:38:11 GMT
Hi Dave, Now as the oil filler cap was removed for that testing, is a (clean, new) vented filler cap going to make any difference?
I'm guessing there is some kind of filter in the caps (haven't prized the old one open yet) - so does it rely on having just enough air bleed through the cap, or is it truely vented? Without any cap the airflow seemed to be significant - like 1/2 L/S. Tried the rest of the shops yesterday no luck. Do you know if its the same size as for the mini?
Looking at the ANG website (http://www.angclassiccarparts.co.uk/home/austin-morris-bmc/morris-marina-ital-allegro-maxi/engine-parts-ancilliaries/oil-filler-cap-vented-marina) they have the same part number GFE6003 for mini, marina, and sherpa.
The vacuum did seem to hold while the engine started to decline. But it may have trailed the engine performance. I'll have a look at the angle I twisted the distributor over from the initial set up. I'll try getting underneath with the timing light (but I guess the engine needs to be warmed for a true reading?) Cheers
Paddy
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Post by dave1800 on Mar 5, 2018 2:16:11 GMT
Hi Paddy Yes, the part number is GFE6003. It was used on a number of BMC /BL cars and vans. If you look at the pics here you can see the difference between a vented and non vented cap. MGB oil filler capsMinis as far as I recall used both vented and non vented caps; the non vented cap is about twice the depth so easy to identify. Sorry, I should have read your note closer where at point 3 you noted you took off the cap. The vented cap does indeed restrict the air flow considerably as the engine only needs to draw in enough air to extract the blow by fumes through the PCV valve into the inlet manifold without adversely affecting the air fuel mixture. As the vacuum held that seems to rule out an exhaust blockage that occurs when hot and also borne out by the car driving OK. With the oil filler cap off that could lead to the air fuel mixture becoming too weak and cause the engine to stumble, but I would have expected that to occur before 5 minutes when the engine was cooler - probably shortly after you pushed the choke in - I assume you pushed the choke in soon after starting with air temps of 23C? That points to either the ignition coil failing as it heats up or fuel starvation excess as the likely cause. Your car's problem appears to occur at idle and the car ran well but hot when you posted in mid January which suggests the coil was OK then but they are funny unpredictable things when they go wrong. I suggest you repeat the test and when the engine stumbles check the plugs asap to get an indication of whether the stall is caused by a weak mixture / fuel starvation or from flooding (wet and black). Turn off the ignition and very carefully remove the float chamber cover to see if it has run low / out of fuel. You will need to disconnect the fuel pipe first and there will probably be some residual pressure in the pipe so take great car to catch the fuel and not let it spray on the hot exhaust. You could wait until the engine has cooled to be safe. If the float bowl is empty or very low check the float valve - the valves can stick shut - the fuel pump only delivers a low pressure. Also check to see if the float bowl is still clean. Another possibility is that the float valve is not closing fully, usually due to some grit being trapped. This would result in the mixture being too rich and "choking" the engine as it warms up which sounds like your car's symptoms. In severe case the fuel leaks out of the float chamber overflow and the exhaust will emit black smoke. Finally, did you have the bonnet open or closed when it stalled, if closed that could indicate vapour lock but it would be unusual after just 5 minutes of running. Again, my advice to fit the correct oil filler cap asap as this will have a significant effect on the carb mixture and rpm settings. Good luck David
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Post by snoopy11 on Mar 5, 2018 18:50:24 GMT
On the chrome filler caps I’m pretty certain that the vent is simply a hole drilled in. I’m not sure what size the hole is
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Post by dave1800 on Mar 6, 2018 1:10:24 GMT
The topic was discussed here (and elsewhere). oil filler capsI suggest Paddy gets the original plastic vented cap with the inbuilt filter - at least until the problems are resolved. It seems as though the hole in the chrome cap is around 1.5mm. David
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Post by paddymk2 on Mar 7, 2018 12:26:53 GMT
Got the cap - it is indeed the same as one the mini. The old one was vented -but I guess its just clogged up and is supposed to be replaced. I've also fitted in the phenolic block before the carby. And I've made up temporary heat shield around the fuel pump and lines. Looking forward to the weekend to have another try. Paddy
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Post by dave1800 on Mar 8, 2018 0:14:37 GMT
After it stumbled, were you able to restart the car immediately?
David
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Post by paddymk2 on Mar 8, 2018 20:25:34 GMT
Hi Dave, no, i had to wait about 15 minutes before it would restart. And even if it doesn't stop while running at idle, if i stop it for any reason it can be hard to restart. The problem seems to have been with the car from my first drive. It just that I really noticed after fixing other issues. Paddy
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