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Post by tommydp on Jun 13, 2011 17:32:06 GMT
Hi again! I've now reduced the dwell angle to 60% or 54 degrees. Set the ignition afterwards to 12 degrees at 600 rpm, as stated in manual. It then pinked under load, so retarded a bit until pinking disappeared. I guess the pinking is due to modern petrol. Well there's no difference, the coil is not cooler I even tried yet another coil, it too went hot. Happens both when idling, as well as driving. I just don't get this..
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Post by dave1800 on Jun 13, 2011 23:47:13 GMT
Well there's no difference, the coil is not cooler I even tried yet another coil, it too went hot. Happens both when idling, as well as driving. I just don't get this.. Nor do I. Can you measure how hot the coil gets on the "hot car" and on the "cool car"after say 5 minutes and also the air temperature. regards David
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Post by tommydp on Jun 19, 2011 8:10:40 GMT
Hi all! I just got back from a five day camp with my pupils:-) I'll try to measure temperature of the coils today, but I'm told to fix the lawn mover first... :-)
I've searched the net for similiar hot coil problems. Most problems are due to using the incorrect coil. At least I use correct coils. Others claim too high current is the only thing causing a coil to overheat. There is one with the exact same problem on the moss pages, with an MGA. Sadly, there's no conclusion. However, one reply suggests there could be a partial short to ground in the circuit. I'm almost sure there is something in the wiring or an earth problem causing this, and I won't give up until I find the cause:-)
regards, Tommy
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Post by dave1800 on Jun 19, 2011 9:08:11 GMT
Hi Tommy. It's the rainy season here and the lawn grows about 10" a week literally so I hope I don't get lawnmower problems! Hope you have joy with your lawn mower and it doesn't have strange problems like your coil. One thing you could check is the current through the coil. With the engine off, ignition on and the contact breaker closed you should see around 4 amps. With the contact breaker open no current. If this is the case then this is correct. Leakage would not increase the coil current anway as the coil is being switched to ground by the CB. With the engine running you should see around 2.5 amps in the coil circuit with your primary resistance of 3.1 ohms and the current should fall as the coil heats up and its resistance increases. The only thing I can think of that could cause overheating if your dwell is correct is that as the coil heats up it shorts some turns and passes MORE current and then returns to normal when it is cool. To prove or disprove this, measure the coil current when it is hot with the engine running and its resistance when hot immediately after switching off the engine Maybe this car is normal and the other one cool because of too low a current? How does it compare with the Marina? Read more: landcrabs.proboards.com/index.cgi#ixzz1Pi9awEx9Hi all! I just got back from a five day camp with my pupils:-) I'll try to measure temperature of the coils today, but I'm told to fix the lawn mover first... :-) I've searched the net for similiar hot coil problems. Most problems are due to using the incorrect coil. At least I use correct coils. Others claim too high current is the only thing causing a coil to overheat. There is one with the exact same problem on the moss pages, with an MGA. Sadly, there's no conclusion. However, one reply suggests there could be a partial short to ground in the circuit. I'm almost sure there is something in the wiring or an earth problem causing this, and I won't give up until I find the cause:-) regards, Tommy
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Post by tommydp on Jun 19, 2011 10:06:36 GMT
Thanks Dave! I've now measured the hot coil car. It stays cool for about 3 minutes or so, and then heats up. When starting, coil case was 18 degrees. After about ten minutes idle the coil casing is about 45 degrees celsius, could be rising but the thermometer stops at 45 degrees. Outside temperature is 17 degrees Celsius. I'll check the other one later. It sure doesn't get this hot.
I really want to check the current too, but I don't know how to:-) I have a multimeter, but have never been able to measure current with it, perhaps it's not working as it should. I have a Gunson testtune to, which will read current I guess, but I don't know how to hook it up for this test..
Regards, Tommy
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Post by tommydp on Jun 19, 2011 11:18:42 GMT
Ok, there's a major difference. Measured the cool coiled car now. Outside temperature: 20 degrees celsius, coil case 21 at start. Coil case 26 degrees after 15 minutes of idling. About 20 degrees cooler than the troublesome car in other words.
I must admit too, the cool coiled one idles a bit more evenly and smoother with a very steady idle. The hot coiled one has a short miss now and then at idle.
Regards, T:-)
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Post by tommydp on Jun 19, 2011 14:46:39 GMT
Some progress here now, I think.
My multimeter had a blown fuse:-) Current through coil when ignition on= 3.3 A. When opening the points current is zero. At idle it is 1.9 A. When revving current will fall to about 1.5 A. After 10 minutes, when coil is hot again it's 1.8 A at idle. Resistance, coil when hot is 3.6 Ohms. Nothing strange about this I guess.
Regards, T
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Post by tommydp on Jun 19, 2011 21:21:38 GMT
That's it! I give up.. Tried another good 45 d distributor, checked dwell and the coil still gets hot. Still very hard to adjust for a decent idle. Finally made it idle somewhat smoothly. Ignition timing 10 degrees at idle. The coil still went as hot as earlier though.. I then tried the coil from the other car, it didn't get as hot as the other, however it now started missing at idle, irregular missing, almost stalling, then it would smooth out again only to start missing again after a short while. There's also some missing on the road. Looking at the plugs, it seems the mixture is to weak/ overheating. They are somewhat pink/ white.
If I make the mixture only slightly richer it will miss even worse/ stall.. There's something strange about this car, it doesn't behave like any other I have owned or worked on when it comes to adjusting timing and mixture.
This car makes me crazy some day:-) I'm thinking about getting rid of it. It would be a shame though:-(
Regards, T.
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Post by dave1800 on Jun 20, 2011 3:27:14 GMT
I can appreciate your frustration, but don't give up there is an answer and it will be quite simple. I am running out of ideas so hopefully someone else here can crack it. If when you put the cooler coil on the car the engine misfires then this suggests to me something wrong with your HT circuit and it is at a critical point between working and breaking down. This cooler coil could be producing a lower high voltage. Keep this cooler coil in place and substitute the HT leads, distributor cap and the plugs. Also change the points capacitor. Do these thing one at a time to see if they make a difference. Reconnect your vacuum guage to see what it shows with the misfiring. As far as running weak but then stalling when richened slightly, check the piston is falling correctly and the jet is not out of alignment. Does lowering the jet even further also make it stall, if not then it suggests the jet alignment is the problem. Also double check your valve timing and all possible points for an air leak (again!). If it is running rich at idle but weak at higher speed what did the overhaul do in terms of rebore size and compression ratio? Is the engine running hotter than it used to? It could require a richer needle (the needles are all similar at idle but vary in the mid and high ranges). Just one final thought, are you setting the ignition timing with a strobe or static. The strobe will give you better results. good luck David That's it! I give up.. Tried another good 45 d distributor, checked dwell and the coil still gets hot. Still very hard to adjust for a decent idle. Finally made it idle somewhat smoothly. Ignition timing 10 degrees at idle. The coil still went as hot as earlier though.. I then tried the coil from the other car, it didn't get as hot as the other, however it now started missing at idle, irregular missing, almost stalling, then it would smooth out again only to start missing again after a short while. There's also some missing on the road. Looking at the plugs, it seems the mixture is to weak/ overheating. They are somewhat pink/ white. If I make the mixture only slightly richer it will miss even worse/ stall.. There's something strange about this car, it doesn't behave like any other I have owned or worked on when it comes to adjusting timing and mixture. This car makes me crazy some day:-) I'm thinking about getting rid of it. It would be a shame though:-( Regards, T.
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Post by tommydp on Jun 20, 2011 6:47:53 GMT
Thanks, Dave! I really appreciate your help! Well, I use the same HT leads, cap looks fine. I'll have a look at the rest later. Strangely it didn't misfire this way with the other coil. There is an irregular blow at idle, as well as missing when driving at low rpm. Possibly, this could be due to the carb/ needle, as I've adjusted there again. I use a strobe btw. Should the plug gap be 0.65 mm on all engines, with both types of distributors? Regards, Tommy I can appreciate your frustration, but don't give up there is an answer and it will be quite simple. I am running out of ideas so hopefully someone else here can crack it. If when you put the cooler coil on the car the engine misfires then this suggests to me something wrong with your HT circuit and it is at a critical point between working and breaking down. This cooler coil could be producing a lower high voltage. Keep this cooler coil in place and substitute the HT leads, distributor cap and the plugs. Also change the points capacitor. Do these thing one at a time to see if they make a difference. Reconnect your vacuum guage to see what it shows with the misfiring. As far as running weak but then stalling when richened slightly, check the piston is falling correctly and the jet is not out of alignment. Does lowering the jet even further also make it stall, if not then it suggests the jet alignment is the problem. Also double check your valve timing and all possible points for an air leak (again!). If it is running rich at idle but weak at higher speed what did the overhaul do in terms of rebore size and compression ratio? Is the engine running hotter than it used to? It could require a richer needle (the needles are all similar at idle but vary in the mid and high ranges). Just one final thought, are you setting the ignition timing with a strobe or static. The strobe will give you better results. good luck David That's it! I give up.. Tried another good 45 d distributor, checked dwell and the coil still gets hot. Still very hard to adjust for a decent idle. Finally made it idle somewhat smoothly. Ignition timing 10 degrees at idle. The coil still went as hot as earlier though.. I then tried the coil from the other car, it didn't get as hot as the other, however it now started missing at idle, irregular missing, almost stalling, then it would smooth out again only to start missing again after a short while. There's also some missing on the road. Looking at the plugs, it seems the mixture is to weak/ overheating. They are somewhat pink/ white. If I make the mixture only slightly richer it will miss even worse/ stall.. There's something strange about this car, it doesn't behave like any other I have owned or worked on when it comes to adjusting timing and mixture. This car makes me crazy some day:-) I'm thinking about getting rid of it. It would be a shame though:-( Regards, T.
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Post by dave1800 on Jun 20, 2011 7:38:04 GMT
Using the standard ignition coil the plug gap should be 0.025" or 0.65mm irrespective of 25D4 or 45D4 distributor.
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Post by tommydp on Jun 20, 2011 21:14:29 GMT
Finally some joy up here:-) Fingers crossed it remains..
Well, the cooler coil seems to have some trouble too. I replaced ht leads, cap, plugs, condenser, points. It would still cut out and miss, and almost stall. I put the other coil back again, though getting hot it has never made the car cut or miss. Well, the missing and stalling disappeared. I replaced the coil spade terminals for circular ones, fastened by the nuts. Hope you understand what I mean:-) I even put rubber protectors over the terminals and insulated the lt leads well.
I then had a closer look at fuel again. I noticed the carb would still only run too lean, and I think the throttle again was too far open at idle. This carb, which is a recon unit, has been suspicious from day one, very hard to adjust and always running too lean.At least when removing the oil breather from the carb, the car would stall (no diaphragm breather on this one no, goes to pipe on carb. There's quite some suction at the carb's breather pipe in other words. Also, I have a habit of "checking mixture" by puming the brake pedal. If idle rises smoothly, it's not too weak. By all means, I could be wrong on this one, but I've always found it to make sense. Anyway, with this carb this has been very hard to achieve. Idle would drop, or rise if mixture richened, but with blowing and misfire.
I have noticed the smell of oil fumes from the exhaust too, suggesting the carb would suck too much oil fumes. At least this is what I think. I could be wrong again, of course. Anyway, the engine has been rebuilt, and I suppose not even this b...y car could ruin a B- series in two months when it comes to piston rings etc...
I remembered Dave's advice about sticking to original carb/ oil breather etc. Well, the load of spares included with the car I just bought included a tidy looking, complete carb. It even had the tag on it, AUD 280, the correct one as far as I know. Well, I didn't even open it, just checked it's operation, and there was no excessive slack at the butterfly. Some, as always though. The piston fell nicely, and the jet would move freely. I reckoned this was taken out of a working car, so didn't even touch the adjustments.
Once installed, I also installed the oil breather valve. And yes, it started right away, and ran smoothly. The breather valve works as it should, idle rises instantly when opening the oil filler cap. By using the lifting pin, the mixture seems perfect. There's no more smell of oil fumes from the exhaust.
I won't touch this carb and its adjustments until I have too! On the road the car is now even better, the vibration at 70 kmh is no more. It's very smooth and performs extremely well in all conditions. It seems to run a bit cooler to, and the gearchange is far smoother. I believe mixture affects gearchange too. Again, I could be wrong:-)
When driving, the troubled coil now actually stays cooler. God knows why, but it does.
Well, fingers crossed it will stay this way:-) It sure looks better now.
Regards, Tommy.
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Post by Penguin45 on Jun 20, 2011 21:19:40 GMT
Sounds like a good result, Tommy. Enjoy the car for a while.
Chris.
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Post by tommydp on Jun 20, 2011 21:45:33 GMT
Sounds like a good result, Tommy. Enjoy the car for a while. Chris. Thanks, Chris! I sure hope to enjoy it for a while now:-) It looks promising:-) Tommy:-)
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Post by dave1800 on Jun 20, 2011 23:49:00 GMT
Well done Tommy. my headache has gone! Regards, David
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